Step-by-Step Guide on How Manufacturers manufacture Shaggy Carpets

8.12.2023

When it comes to softness and comfort underfoot, shaggy carpets are one of the popular choices which add warmth and cosiness to living spaces. These are a type of flooring or rug characterised by their long, fluffy pile of fibres that create a plush and luxurious texture. In this blog, we will discuss how Shaggy Carpet Manufacturer India manufactures these beautiful floor coverings with a step-by-step guide.

Material Selection

Choosing the right materials is an initial step in manufacturing shaggy carpets. Top-notch Shaggy carpet manufacturer in India like Genie uses synthetic fibers like polyester, nylon, or a blend of these materials. These are known for their durability, ease of maintenance, and affordability. The choice of material also determines the carpet’s colour and texture.

Fiber Extrusion

Once the materials are finalised, they pass through a special process called fibre extrusion. In this process, the selected synthetic fibres are melted and forced through tiny openings to manufacture long, continuous strands. These strands are cut to the length to form the shaggy fibres.

Spinning and Twisting Step

The extruded fibres are then spun by artisans of Genie shaggy carpet manufacturer India into yarns and twisted together to give strength and resilience to the piece of decor. This spinning and twisting process also helps in creating the characteristic texture of shaggy carpets. The tighter the twist, the more defined the shaggy texture will be.

Dyeing for Desired Colors

Before moving to the next step, the yarns are dyed to get the expected colours. Shaggy carpet manufacturer in India, like Genie, uses specialised dyeing techniques to ensure uniform colour distribution throughout the carpet. It is considered an imperative step to create vibrant and long-lasting carpets.

Tufting

In the next step, tufting is used to insert the twisted and dyed yarns into a backing material to form the carpet’s pile. When it comes to manufacturing shaggy carpets, Genie Shaggy Carpet Manufacturer India adjusts the tufting machine to create longer loops of yarns. It will be used to cut the form of the characteristic shaggy texture. The backing material in the shaggy carpets holds the tufted yarns in place and adds stability to the carpet.

Shag Formation

After tufting, the carpet is passed through a cutting machine equipped with specialised blades that trim the yarn loops to the desired length. This cutting process is what creates the shaggy texture, giving the carpet its distinctive look and feel. The length of the shag can vary, allowing manufacturers to create different styles of shaggy carpets, from short and plush to long and dramatic.

Secondary Backing

To enhance the carpet’s durability and stability, a secondary backing material is applied. This backing is typically made of latex or other synthetic materials and is bonded to the primary backing, securing the tufted yarns in place.

Quality Control

Quality control is a crucial step of the manufacturing process, including careful inspection of each carpet to ensure it meets their quality standards. Genie Shaggy Carpet Manufacturer India checks for any defects, ensuring uniformity in colour texture and verifying that the carpet meets the specified dimensions.

Finishing

It is also considered an important step to check out the finishing process, including trimming any loose fibres and applying a protective treatment to resist stains and soiling. This step ensures the carpet’s lifespan and makes it easier to clean and maintain.

The End Note

Overall, the manufacturing process of shaggy carpets is a perfect combination of technology, artistry, and craftsmanship. From finalising the materials to the finishing touches, Genie shaggy carpet manufacturer India gives extra attention to manufacturing these mesmerising and luxurious floor coverings. Understanding the step-by-step process of these soft floor coverings can be an interesting topic for you. You can appreciate the skills and efforts that go into producing these beloved home décor items. Whether you want to know the efforts behind these carpets or market new trends, this guide will help you fulfil your curiosity.

Get Comfort and Elegance from a Trusted Shaggy Carpet Manufacturer in India

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When it comes to enhancing your living space’s aesthetic appeal and comfort, few things compare to the luxurious allure of shaggy carpets. These carpets are known for their plush texture and inviting feel, making them a popular choice for residential and commercial spaces. Genie Shaggy Carpet Manufacturer India stands out for its commitment to quality, craftsmanship, and innovative designs.

Shaggy Carpets: A Definition of Cozy Sophistication

Shaggy carpets are characterized by their deep, dense pile that creates a soft and fluffy surface. These carpets have a distinct charm that brings a touch of luxury and warmth to any room. Their thick pile adds visual interest and offers a comfortable surface to walk, sit, or lay on. These floor coverings from a prominent shaggy carpet manufacturer in India are available in various colors, patterns, and materials, making them versatile enough to complement multiple interior design themes.

Choosing Genie Carpet Manufacturers: Craftsmanship and Excellence

Genie shaggy carpet manufacturer India has earned a reputable name for producing high-quality shaggy carpets that exemplify artistry and comfort. The company’s artisans are dedicated to creating rugs that meet and exceed customer expectations. The manufacturing process blends traditional craftsmanship and modern technology, resulting in exquisite carpets that stand the test of time.

Crafting Shaggy Carpets: A Labor of Skill and Passion

Genie shaggy carpet manufacturers in India follow a meticulous process to create our shaggy carpets. It begins with selecting premium materials that contribute to the carpet’s durability and luxurious texture. The artisans then carefully machine weaved ensuring each strand is securely attached to the backing.

Latest Trends in Shaggy Carpets: A Symphony of Design

Genie Carpet Manufacturers India takes pride in staying ahead of the curve by offering the latest trends in shaggy carpets. The company understands that interior design preferences evolve, and they ensure their collection remains relevant and captivating. Genie Carpet Manufacturers India caters to diverse tastes, from contemporary geometric patterns to elegant abstract designs. Their extensive selection ensures customers find the perfect shaggy carpet to elevate their space’s aesthetic.

Features that Set Shaggy Carpets Apart

Shaggy carpets from Genie Carpet Manufacturers India boast several features that make them stand out:

  • Luxurious Comfort: The plush pile of shaggy carpets provides a comfortable and inviting surface perfect for lounging or walking barefoot.
  • Noise Reduction: The dense pile of shaggy carpets helps absorb sound, reducing noise levels and creating a more peaceful environment.
  • Visual Texture: The deep pile creates a three-dimensional texture that adds depth and visual interest to any room.
  • Warmth and Insulation: Shaggy carpets offer additional heat and insulation, making them a cozy choice for colder seasons.
  • Decorative Element: Beyond their functional benefits, shaggy carpets are decorative pieces that can tie together various design elements within a room.

Versatile Applications of Shaggy Carpets

Shaggy carpets are incredibly versatile and can be used in various settings:

  • Living Rooms: Shaggy carpets add a touch of luxury to living rooms, making them cozier and more visually appealing.
  • Bedrooms: Placing a shaggy carpet in the bedroom creates a soft and comforting atmosphere, especially when stepping out of bed in the morning.
  • Nurseries: The plush surface of shaggy carpets provides a safe and comfortable play area for children.
  • Commercial Spaces: Shaggy carpets can enhance ambiance in upscale restaurants, boutique stores, and office spaces.

Overall, Genie shaggy carpet manufacturers in India are famous for shaggy carpets, offering comfort, craftsmanship, and innovative design. These carpets not only elevate the aesthetic of a space but also contribute to a more inviting and luxurious environment. With a commitment to quality and a dedication to staying current with design trends, Genie Carpet Manufacturers India continues to captivate customers seeking the perfect blend of comfort and sophistication.

Give a warm and comfortable touch to your Home through Shaggy Carpets

Shaggy Carpet Manufacturers India

When creating your dream carpet, there are four key steps to consider. Choosing the perfect color and design is, of course, crucial, as is deciding between wool and textile materials. But once you’ve selected a material and color palette, how do you create your own unique rug? The process behind our shaggy carpets begins with accepting individual orders from clients worldwide. Whether it’s creating a carpet to match any existing or past interior design or having your carpet specially made to fit any desired shape or size requirement–Genie Carpet Manufacturers has a skilled team of experts who can handle both large orders and one-off custom requests.

Shaggy carpeting is the thick pile type carpet consisting of two different fabrics. It is created by cutting the fiber of one rug into various sizes or chopping it into small pieces. The result is a thickness to the pile that will give you a softer walking surface, and it can hide flaws, dirt, and wear in your home or office flooring because the fibers are thicker than with other carpets. Shaggy carpets are made using loop-pile patterns, which come in many styles and colors, so you will be able to find one that fits your needs. We are generally made from cut-pile yarn, and they have a looped construction.

Shaggy carpets provide a luxurious look and feel to any home while adding warmth and depth to any room. Many people believe that all shag carpets are equal, but we think differently. Genie Carpet Manufacturers is a leading Shaggy Carpet Manufacturer India that has created a process for creating the highest quality shag carpets in the industry. We begin with carefully selecting the highest quality sheepskins, carefully aged for just the right amount of crimp. Next, we use only the finest virgin wool from India and weave it into delicate patterns with random cut lengths of 0.8″ to 1.3″. And finally, we use special antistatic processing so that your carpet will not shed as you vacuum or walk on it, plus our fine material resists crushing and matting for a longer-lasting texture.

Shaggy Carpet is a composition of multi-dimensionally formed yarn woven into tight and dense loops resembling mini plush pillows that hold in warmth. At the same time, the color and pattern create an atmosphere of coziness from ceiling to floor. Its character adds another dimension, giving more character to your space and a touch of whimsy to your décor. Is your home missing a touch of that cozy feeling? Then call Shaggy Carpet manufacturer India for the most stylish and warm-feeling carpets you could ever want for your home. From our fast and friendly customer service to in-stock floors that can be delivered directly to your door, purchasing your new carpet from Genie Carpet Manufacturers will be a pleasurable experience.

 There are many styles of shaggy carpets that have captured the attention of flooring connoisseurs. Due to their unique texture, shaggy carpets are ideal for any room in your home. From kids’ rooms to living rooms and even dining rooms, there is no better choice as a carpet than a shaggy carpet. We are a renowned Shaggy carpet manufacturer India for both residential and commercial environments. Utilizing state-of-the-art equipment and innovative production techniques, we continue to meet and exceed the expectations of our customers with every roll. 

Our core values are essential to the ongoing success of our service.

Our products feature various colors, prints, styles, and designs with improved strength and durability. Genie Carpet Manufacturers offers creative flooring solutions that provide you with a contemporary design that emphasizes style and aesthetics in your living space. Our process gives the wool fibers a fluffy, cotton-like appearance, and then attached to fabrics of various textures and colors. The look, feel, and density of these carpets can be manipulated according to the customer’s needs.

Make Perfect Shaggy Carpets & Rugs Choice with Top-notch Manufacturers in India

shaggy carpet manufacturer in India

The decor in our home is the best way to express our personality and taste.  When shopping for aesthetic floor coverings, shaggy carpets are more than expected. They have the capabilities to grab the attention of anyone, steal your heart, and mesmerize you with their fluffy texture. However, you may be one of those who are excited to know more about it and its shagginess.

Shaggy rugs are always very soft while touching which makes their appearance look noticeable and appreciable, which is because of their long, deep and extended pile fiber materials. This style of floor coverings was prevalent everywhere in the 1960s and 1970s. Shaggy carpets are widely popular worldwide for their unique appearance and can be defined by their tall tuffs and long fluffy fibers. If you are looking for carpets for low traffic, it can be a convenient choice for a study room, a bedroom, a solitary hallway, etc.

In modern times, shaggy carpet manufacturer in India offers these pieces of decor in modern and appealing tones like white, beige, and ivory and many more solid colors. When it comes to plushness and comfortability, no type of carpet can beat the shag rugs offer. It always helps in adding extra beauty to your space as it is very much fluffier and softer and it always provides a nice and relaxes feel beneath your feet while walking.

Bespoke Custom Carpet Manufacturer in India,  manufactures these spectacular attraction pieces with different materials, shapes, colors, and patterns. Nowadays, many families choose to add them to their homes due to their unique style and impressive features. These are made from premium materials and are very stylish in appearance with their unique textures and patterns. Due to being soft and comfy, you feel cozy under your feet.

Different Types of Shag Rugs

  • Flokati rugs

These rugs are made of 100% wool that makes them one of the fluffiest shaggy rugs around. These are easy to maintain but very difficult to clean. That’s why people hire professional’s cleaners to deal with the cleaning tasks.

  • Wool Shag Rugs

Wool is a natural fabric material that is used to manufacture shaggy wool rugs.

  • Synthetic Shag Rug

Synthetic shag rugs are manufactured by shaggy carpet manufacturers in India using acrylic, polypropylene, polyester, and viscose.

  • Leather Shag Rug

These are specially produced by hand-knotting leather strands on cotton backing that add a unique and appealing look to any space.

  • Mixed Texture Shag Rug

These are perfect combinations of different materials that provide textures in the same rug or carpet.

Benefits of adding shaggy rugs to your space

  • If your family members like sitting down on the floor at a coffee table, relaxing in front of the television, or stretching out just because, shaggy rugs are always the appropriate and much demanded rugs.
  • During the chilled winter season, floorboards or tiles feel cold underneath the barefoot. Shaggy carpets or rugs make your home a warm, comfortable, and enticing place to be in such conditions.
  • Shaggy rugs work as a perfect insulator to make your home quieter, calmer, and more relaxing place than you ever wanted.

Shaggy Carpet Manufacturer in India helps you Renovate the look of your home Interior

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A highly decorated house takes away the stress of the entire day when you reach home after a hectic working schedule and you feel relaxed. In the current scenario, people love to invest in rugs and carpets to decorate the home that helps them to convert their home into a welcoming space. Shaggy carpets and jute rugs are an evergreen choice for the buyers that can buy from Shaggy Carpet Manufacturer India.

A living room is one of the essential parts of your home space where the guest visits regularly. Buying shaggy or jute rugs from a top Jute Rugs manufacturer in India can be a perfect way to impress your guest that not only enhance aesthetic appeal but is also is a cost-effective option. These shaggy carpets are available in diverse styles, colours, and patterns that suit the hue of your home’s decor.  Instead of buying woven using the machines, hand-tufted shaggy area rugs for living rooms are preferred options.

Why should you invest in shaggy carpets over the other options?

Due to being extremely soft and comfortable, shaggy carpets & rugs has been the top preference for the buyers. But, you need to clean them regularly. When it comes to decorating a home interior, no one can beat this elegant addition that gives a luxurious feel to the room and all the colours and patterns you have made it easier to find the perfect one for you. Interior designers always recommended shaggy and jute made rugs that are pretty expensive but add magnificence to your home’s beauty in a very cost-effective manner.  

No doubt, a living room witnesses the highest foot traffic, so it is highly recommended to opt for rugs that are highly durable to promise longevity. With such advantages, the indoor shaggy rugs from machine-made carpet manufacturer India are in the vogue. The shaggy rugs for living rooms play a vital role to protect your feet and amplify the antiquity of your house.   

However, you can make an elegant choice that easily matches your budget, taste, and lifestyle while you are buying from shaggy Carpet Manufacturer India. Instead of going to the shops in the market, buying from machine-made carpet manufacturer India can put you in a win-win situation always. Now you must be thinking about how you will maintain the shaggy area rugs. So, you have good news that vacuuming fortnightly or monthly is enough to keep it shining forever. If you want to remove stubborn stains, you can also apply the DIY steam cleaning methods to overcome this issue. You can buy indoor shaggy rugs or carpets from shaggy Carpet Manufacturer in India that will surely boost up the decor of your home remarkably.

If you are interested in another luxury yet affordable home decor, no one can deny jute rugs that give a soothing texture to your room as well as your skin when you sit. Many interior decorators recommend jute rugs from jute rugs manufacturer India that give excellent functionality and quickly change the aesthetic appeal of the room whenever you place them

Shaggy Carpet Manufacturer – A Trendy Carpet Solution For Modern Buyers!

Shaggy Carpet Manufacturer India

Shaggy carpets manufacturer india are not new to the carpet industry as during 60s they had been quite popular among masses. The best thing about these carpets is that; they are grabbing attention of modern users now a days. The comeback of shaggy carpets has turned back the fashion of multi coloured carpets and shag is becoming the thing of present.

Knowing Shaggy Carpets Properly –

Talking about shaggy carpet, they are basically a type of carpeting supporting less dense carpet pile as compared to traditional carpet. They feature longer independent strands which are hard to find with other carpet types. During 60s and 70s, shaggy carpets were very popular and at present, they are making a fantastic comeback to modern buyers. To buy the best quality of shaggy carpet, choose an experienced shaggy carpet manufacturer India like Genie Carpet Manufacturers.

shaggy carpet rugs manufacturer

Things Making Shaggy Carpets Different From Others –

Shaggy carpet manufacturer India understands the accurate manufacturing technique to create marvellous and high quality shaggy carpets and that is the reason, you should buy these carpets from renowned sellers only. In shaggy carpet manufacturing, yarn is being used with quite looser twists and then single strands get placed quite apart from normal and traditional weaves. For this kind of manufacturing and weaving, these carpets get an appearance which is completely unique and appealing.

Talking about the popularity of shaggy carpets in modern era, they are not as popular as they had been in the past. But, gradually, more and more people are showing interest in buying shaggy carpets. Hence, their trend is slowly spreading among modern demographics. From shaggy carpet manufacturers, you can see an unusual choices of shaggy carpets design. Though, these carpets have three varieties namely long shag, short shag and then mini shag.

Shaggy Carpet Manufacturer India

Classifying three varieties of Shaggy Carpets –

  • Long Shag Carpets – Traditionally shaggy carpets feature long shag. Almost all the shaggy carpets of 60s are made of long shag.
  • Short Shag Carpets – Short shag based carpets are a thing of modern time. These carpets are trimmed down variant of shaggy carpets and modern buyers love them too.
  • Mini Shag Carpets – Mini shag are third and rare kind of shaggy carpets. The piles made of mini shag are quite alike normal carpet piles.

At present, shaggy carpets can be found in amazing choices of colours and fabulous patterns that go perfect with modern home or office décor. These carpets and rugs blend perfectly to numerous areas of modern home and different home décor as well. So, it is quite fair to say that shaggy carpets are a trendy carpet solution for modern buyers and if you also look for these carpeting solutions, browse online collection of Genie carpet Manufacturers as they are among top rated shaggy carpet manufacturer India.